Master circular reinforcement with our advanced Rebar Ring Bender. This automated machine delivers ±0.2mm precision and high-speed output, eliminating manual errors and saving significant labor costs on your most critical projects.
Specialized Applications: Where Our Rebar Ring Bender Excels
The Shuliy Rebar Ring Bender is not just a general-purpose bending machine; it’s a specialized solution designed to meet the rigorous demands of producing high-quality circular reinforcement for specific, high-stakes applications.
- Foundation Pile Cages: Essential for creating the precise rebar rings that form the reinforcement cages of circular foundation piles. These are vital for supporting high-rise buildings, large-span bridges, and heavy industrial structures, where consistent ring diameter and strength are non-negotiable.
- Precast Concrete Pipe Reinforcement: This steel bar ring forming equipment is indispensable for manufacturers of precast concrete pipes, culverts, and manholes. It efficiently produces the internal rebar hoops that give these critical infrastructure components their structural integrity and longevity.
- Tunnel Lining Segments: For tunneling projects, our rebar ring bender delivers the accurate circular hoops required for precast concrete tunnel lining segments, ensuring a perfect fit and robust support in underground environments.
- Circular Column & Tank Reinforcement: Ideal for fabricating the internal rebar rings for circular concrete columns, water storage tanks, and silos, where uniform load distribution and structural stability are paramount.
This circular rebar bending machine ensures that every circular concrete element you produce or use is reinforced with consistently perfect rebar rings
Why Choose Our Automatic Rebar Ring Bender?
Investing in our Rebar Ring Bender translates directly into superior project outcomes and operational efficiency:
- Unwavering Precision: Achieve an industry-leading working error of just ±0.2mm. This means every single rebar ring is identical, guaranteeing structural integrity and eliminating costly rework.
- Full Automation & Batch Processing: Equipped with a sophisticated CNC electrical control program, this automatic rebar circle machine operates largely autonomously. Program your specifications, and it will process entire bundles of steel bars into perfect rings, freeing up your workforce.
- Exceptional Production Speed: With the capability to process rebar at speeds up to 30m/min, our rebar hoop bender significantly boosts your output, helping you meet tight deadlines and maintain project momentum.
- Built for Durability: Constructed with heavy-duty components and a powerful hydraulic system, this machine is engineered for relentless, continuous operation in the most demanding construction and prefabrication environments.
Precision in Action: The Rebar Ring Bender’s Operational Flow
The operation of our Rebar Ring Bender is a masterclass in automated precision, ensuring a seamless transition from raw material to finished circular reinforcement.
- Automated Feeding & Straightening: Rebar is automatically drawn from its coil and passes through an integrated straightening gearbox. This critical first step ensures the steel bar is perfectly linear, which is fundamental for achieving the final circular accuracy.
- CNC-Controlled Ring Formation: The straightened rebar then enters the specialized rounding assembly. Here, the rebar ring bender, under precise CNC command, expertly bends the rebar to form the exact circular diameter and shape programmed by the operator.
- Instantaneous & Clean Cutting: Once a complete rebar ring is formed to the specified length, a high-speed hydraulic cutting assembly activates, cleanly severing the bar. This ensures a perfect, burr-free finish for every hoop.
- Continuous High-Volume Output: The machine immediately resets and initiates the bending process for the next rebar segment, allowing for uninterrupted, high-volume production of uniformly perfect rebar rings.
Technical Specifications: Tailored for Your Project Scale
Our comprehensive range of Rebar Ring Benders offers various capacities, ensuring there’s a model perfectly suited for your specific project requirements, from smaller diameter rings to massive circular reinforcements for heavy infrastructure.
| মডেল | Applicable Steel Bar Diameter | Finished Ring Diameter | Total Motor Power | Travel Speed | Working Error | Dimensions (LWএইচ) | যন্ত্রের ওজন |
|---|---|---|---|---|---|---|---|
| 3-6 | 3-6mm | 50-1000mm | 4KW | 16-25m/min | ±0.2mm | 1.45*0.8*1.2m | 480kg |
| 6-10 | 6-10mm | 50-800mm | 5.5KW | 16-25m/min | ±0.2mm | 1.55*0.8*1.3m | 560kg |
| 8-12 | 8-12mm | 50-1500mm | 7KW | 16-25m/min | ±0.2mm | 1.55*0.8*1.3m | 640kg |
| 10-14 | 10-14mm | 50-1800mm | 7KW | 16-25m/min | ±0.2mm | 1.6*0.8*1.35m | 690kg |
| 16-20 | 16-20mm | 50-2200mm | 11KW | 16-30m/min | ±0.2mm | 2.1*0.91.5m | 1150kg |
| 22-25 | 22-25mm | 50-3000mm | 15KW | 16-30m/min | ±0.2mm | 2.3*0.9*1.7m | 1350kg |
Conclusion: Elevate Your Circular Reinforcement Production
For any construction or prefabrication project demanding flawless circular rebar, the Shuliy Automatic Rebar Ring Bender is an indispensable asset. It’s a strategic investment in achieving unparalleled precision, boosting efficiency, and ensuring the highest structural integrity for all your circular concrete elements. Choose our rebar ring bender to transform your rebar fabrication process and build with absolute confidence.
